e3359383c0
- introduce reserve grid positions for QA witness pattern - add batch codes to run entries in lab configuration - update schedule with run start time and track interval - enhance validation checks for run-batch mapping
260 lines
11 KiB
Markdown
260 lines
11 KiB
Markdown
# LabDataStorageEvaluation
|
|
|
|
A reproducible pipeline that answers one practical question: **which storage
|
|
format should a materials-science laboratory use for its measurement data?**
|
|
|
|
The pipeline simulates a tribology laboratory (Sandia Pt-Au LDRD context),
|
|
generates ~150 MB of physically plausible raw measurement data in CSV,
|
|
converts the corpus into four additional storage formats, benchmarks seven
|
|
laboratory-standard retrieval scenarios against all five formats, extrapolates
|
|
the measurements to 600 GB - 6 TB, and produces a ranked decision report for
|
|
five laboratory use cases: analysis, reporting, search/filtering, archiving,
|
|
and inter-lab exchange.
|
|
|
|
- Task specifications: [docs/specs/](docs/specs/) (plan + tasks 01-11).
|
|
- Binding conventions: [docs/rules/](docs/rules/) and [CLAUDE.md](CLAUDE.md).
|
|
|
|
## Goals
|
|
|
|
1. Define a simulated tribology laboratory with real instruments and a
|
|
realistic test workflow.
|
|
2. Generate ~150 MB of physically plausible measurement data in CSV (the
|
|
canonical raw format), deterministically from seed `20260711`.
|
|
3. Convert the CSV corpus into 4 target storage formats: JSON-LD, SQLite
|
|
(optimized), PostgreSQL 16 (indexed + partitioned), RDF triplestore.
|
|
4. Benchmark 7 retrieval scenarios (Q1-Q7) against all 5 formats, measuring
|
|
wall time, peak RAM, CPU utilization, disk I/O, and disk footprint.
|
|
5. Extrapolate measured results to 600 GB / 1.2 TB / 6 TB with
|
|
complexity-aware scaling models.
|
|
6. Produce summary tables, charts, and a weighted scoreboard that rank the
|
|
formats per use case.
|
|
|
|
## Pipeline
|
|
|
|
```mermaid
|
|
flowchart TD
|
|
T01[01_lab_configuration] --> T02[02_process_flow_diagrams]
|
|
T01 --> T03[03_csv_data_generation]
|
|
T03 --> T04[04_convert_json]
|
|
T03 --> T05[05_convert_sqlite]
|
|
T03 --> T06[06_convert_postgresql]
|
|
T03 --> T07[07_convert_rdf]
|
|
T04 --> T08[08_benchmark_queries]
|
|
T05 --> T08
|
|
T06 --> T08
|
|
T07 --> T08
|
|
T03 --> T08
|
|
T08 --> T09[09_benchmark_execution]
|
|
T09 --> T10[10_extrapolation_model]
|
|
T10 --> T11[11_reporting]
|
|
T09 --> T11
|
|
```
|
|
|
|
Execution order: `01 -> 02 -> 03 -> (04 | 05 | 06 | 07) -> 08 -> 09 -> 10 -> 11`.
|
|
Tasks 04-07 are independent and may run in parallel; task 09 requires a quiet
|
|
machine (no parallel work). Every task writes a completion marker
|
|
`./out/.done/<NN>.ok` and validates its dependencies' markers before starting.
|
|
|
|
| Task | Script | Main output | Status |
|
|
|---|---|---|---|
|
|
| 01 Lab configuration | `make_lab_config.py` | `out/config/lab_config.yaml` | implemented |
|
|
| 02 Process flow diagrams | `make_process_flow.py` | `out/report/process_flow.md`, `out/report/diagrams/` | implemented |
|
|
| 03 CSV data generation | `generate_data.py` | `out/csv/` tree + `MANIFEST.csv` | implemented |
|
|
| 04 Convert to JSON-LD | `convert_json.py` | `out/json/full/`, `out/json/hybrid/dataset.jsonld` | planned |
|
|
| 05 Convert to SQLite | `convert_sqlite.py` | `out/sqlite/tribo.db` | planned |
|
|
| 06 Convert to PostgreSQL | `convert_postgresql.py` | live `tribo` DB + `out/pg/tribo.dump` | planned |
|
|
| 07 Convert to RDF | `convert_rdf.py` | `out/rdf/dataset.nt.gz`, oxigraph store | planned |
|
|
| 08 Benchmark queries | `make_queries.py` | `out/bench/queries/`, `out/bench/expected/` | planned |
|
|
| 09 Benchmark execution | `bench_runner.py` | `out/bench/results_raw.csv`, `results_median.csv` | planned |
|
|
| 10 Extrapolation | `extrapolate.py` | `out/bench/extrapolation.csv`, `hardware_sizing.csv` | planned |
|
|
| 11 Reporting | `report.py` | `out/report/REPORT.md`, charts, tables | planned |
|
|
|
|
## The simulated laboratory
|
|
|
|
Ti-6Al-4V coupons (10 x 10 x 3 mm) with a sputtered Cr adhesion layer and a
|
|
Pt-Au coating deposited as a composition gradient (film thickness
|
|
0.3-1.1 um). Four deposition batches (B721-B724) vary gun tilt, power, and
|
|
discharge voltage. Instruments: RAPID 6-probe tribometer (friction), Bruker
|
|
TI980 (nanoindentation), Bruker M4 Tornado micro-XRF (composition), Kurt J.
|
|
Lesker PVD 200 (deposition), AFM (roughness), optical profilometry
|
|
(thickness), SIMTRA (sputter transport simulation).
|
|
|
|
```mermaid
|
|
flowchart LR
|
|
B[Batch x4] --> W[Wafer x3 per batch]
|
|
W --> C[Coupon x49 per wafer, 7x7 grid]
|
|
C --> X[xrf_map: 400 points]
|
|
C --> N[nanoindentation: 25 indents]
|
|
C --> A[afm: Ra / Rq]
|
|
C --> P[profilometry: 100 points]
|
|
C --> T[Track x3, friction coupons only]
|
|
T --> CY[cof_vs_cycle: 1000 cycles]
|
|
T --> L[friction_loops: 10 x 200 points]
|
|
T --> WR[wear: 1 row]
|
|
```
|
|
|
|
| Entity | Count |
|
|
|---|---|
|
|
| Batches | 4 |
|
|
| Wafers | 12 |
|
|
| Coupons | 588 (480 friction-tested + 108 reserve/QA) |
|
|
| Tracks | 1,440 |
|
|
| Friction cycle rows | 1,440,000 |
|
|
| Friction loop points | 2,880,000 |
|
|
| XRF map points | 235,200 |
|
|
|
|
Friction runs R1/R2 execute in Lab Air, R3/R4 in Dry N2. Generated values
|
|
follow explicit physical models (COF run-in exponential, steady-state COF and
|
|
hardness vs Au content, Archard wear), so benchmark queries return physically
|
|
meaningful results.
|
|
|
|
## Storage formats under evaluation
|
|
|
|
| # | Format | Role in the comparison |
|
|
|---|---|---|
|
|
| 1 | CSV (raw tree) | Canonical instrument output; baseline |
|
|
| 2 | JSON-LD (full + hybrid) | Ontology-annotated exchange format (FAIR) |
|
|
| 3 | SQLite | Single-file relational, optimized for size and speed |
|
|
| 4 | PostgreSQL 16 | Production relational: indexed, partitioned |
|
|
| 5 | RDF triplestore (oxigraph) | Semantic-web store queried via SPARQL |
|
|
|
|
## Benchmark scenarios (Q1-Q7)
|
|
|
|
| ID | Scenario | Access pattern |
|
|
|---|---|---|
|
|
| Q1 | COF vs cycle curve for one track | Point read |
|
|
| Q2 | Steady-state COF for coupons with mean Au = 10 +/- 0.5 wt% | Indexed filter |
|
|
| Q3 | Hardness vs steady-state COF across all batches | Indexed join |
|
|
| Q4 | Tracks in Dry N2, 100 mN, cof_ss > 0.20 (anomaly filter) | Indexed filter |
|
|
| Q5 | Mean run-in cycles per batch over ALL raw cycle rows | Forced full scan |
|
|
| Q6 | Wear volume vs load per coupon | Indexed join |
|
|
| Q7 | Stribeck-style mean COF by (environment, speed-load bucket) | Full aggregation |
|
|
|
|
Protocol: every cell (format x query) runs in its own subprocess; 1 warm-up +
|
|
3 measured runs; randomized cell order; 30-minute hard timeout recorded as
|
|
`TIMEOUT`; every result validated against a canonical checksum before the
|
|
measurement counts. See
|
|
[docs/rules/bench-methodology.md](docs/rules/bench-methodology.md).
|
|
|
|
## Repository layout
|
|
|
|
```
|
|
docs/
|
|
specs/ task specifications 00-11 (WHAT to build)
|
|
rules/ binding conventions (HOW work is done)
|
|
examples/ imported reference materials (not binding)
|
|
out/ ALL generated artifacts (git-ignored, reproducible):
|
|
config/ csv/ json/ sqlite/ pg/ rdf/ bench/ report/ .done/
|
|
make_lab_config.py task 01 entry script (one script per task, repo root)
|
|
make_process_flow.py task 02 entry script
|
|
generate_data.py task 03 entry script
|
|
requirements.txt closed dependency list (docs/rules/code-python-style.md)
|
|
```
|
|
|
|
The `out/` tree - including the ~150 MB CSV corpus, the ~1 GB JSON-LD variant,
|
|
databases, and benchmark results - is **excluded from git**. Sources of truth
|
|
are the specs, the rules, and the code; every artifact regenerates
|
|
deterministically from them.
|
|
|
|
## Getting started
|
|
|
|
Prerequisites: Python 3.11+ (3.12 tested). PostgreSQL 16 is required only for
|
|
tasks 06/08/09; its DSN comes from the `TRIBO_PG_DSN` environment variable
|
|
(default `postgresql://postgres@localhost:5432/tribo`).
|
|
|
|
Windows (PowerShell):
|
|
|
|
```powershell
|
|
py -3 -m venv .venv
|
|
.venv\Scripts\python -m pip install -r requirements.txt
|
|
.venv\Scripts\python make_lab_config.py
|
|
```
|
|
|
|
Linux:
|
|
|
|
```bash
|
|
python3 -m venv .venv
|
|
.venv/bin/python -m pip install -r requirements.txt
|
|
.venv/bin/python make_lab_config.py
|
|
```
|
|
|
|
Each task script supports `--log-level {DEBUG,INFO,WARNING,ERROR}` and prints
|
|
its protocol output (paths, counts, sizes) to stdout. A task refuses to run if
|
|
a dependency's `out/.done/<NN>.ok` marker is missing.
|
|
|
|
Note on cold-cache runs: the page-cache drop used by the cold-cache benchmark
|
|
pass is Linux-only; on Windows hosts that pass is skipped and marked as such.
|
|
Benchmark execution is planned for a dedicated Linux host.
|
|
|
|
## Results
|
|
|
|
This section is populated by tasks 02, 09, 10, and 11. All artifacts land
|
|
under `out/` (git-ignored); the placeholders below name the exact files the
|
|
pipeline produces, so the section can be filled in by copying the generated
|
|
tables and linking the generated images.
|
|
|
|
### Process flow diagrams (task 02)
|
|
|
|
`out/report/process_flow.md` with `out/report/diagrams/D1..D6.mermaid`:
|
|
D1 coupon assembly, D2 characterization and batch assembly, D3 testing tree,
|
|
D4 tribometer session sequence, D5 execution loop, D6 data hierarchy.
|
|
|
|
### Measured results (task 09) - to be generated
|
|
|
|
| Placeholder | Source file |
|
|
|---|---|
|
|
| Storage footprint per format (measured + compressed) | `out/bench/storage_sizes.csv` |
|
|
| Q1-Q7 median wall time / peak RAM / CPU / read MB | `out/bench/results_median.csv` |
|
|
|
|
### Projections (task 10) - to be generated
|
|
|
|
| Placeholder | Source file |
|
|
|---|---|
|
|
| Projected wall time per format at 0.6 / 1.2 / 6 TB with IMPRACTICAL/FAIL flags | `out/bench/extrapolation.csv` |
|
|
| Hardware sizing and cost per format at scale | `out/bench/hardware_sizing.csv` |
|
|
|
|
### Charts (task 11) - to be generated
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Images appear after running the full pipeline; task 11 writes them to
|
|
`out/report/charts/` under exactly these names.)
|
|
|
|
### Final scoreboard (task 11) - to be generated
|
|
|
|
Weighted scoring, max 80 points: search speed x5 (0-50), RAM economy x2
|
|
(0-20), disk economy x1 (0-10); TIMEOUT/FAIL projects to 0.
|
|
|
|
| Format | Search (0-50) | RAM (0-20) | Disk (0-10) | Total (0-80) |
|
|
|---|---|---|---|---|
|
|
| CSV | TBD | TBD | TBD | TBD |
|
|
| JSON-LD | TBD | TBD | TBD | TBD |
|
|
| SQLite | TBD | TBD | TBD | TBD |
|
|
| PostgreSQL | TBD | TBD | TBD | TBD |
|
|
| RDF | TBD | TBD | TBD | TBD |
|
|
|
|
| Use case | Recommended format |
|
|
|---|---|
|
|
| Analysis | TBD |
|
|
| Report generation | TBD |
|
|
| Search / filtering | TBD |
|
|
| Archiving | TBD |
|
|
| Inter-lab exchange | TBD |
|
|
|
|
## Conventions
|
|
|
|
- IDs: `batch:B721`, `wafer:B721-W1`, `coupon:B721-W1-C07`,
|
|
`track:B721-W1-C07-T2`, runs `R1..R4`.
|
|
- Timestamps: ISO-8601 UTC; all corpus timestamps are simulated.
|
|
- Units are explicit ASCII suffixes in column names (`_mN`, `_um`, `_GPa`,
|
|
`_wtpct`, `_nm`).
|
|
- Random seed `20260711`, read from `lab_config.yaml`; regeneration is
|
|
byte-identical (proof: `MANIFEST.csv` sha256).
|
|
- Python: tabs for indentation; closed dependency list; streaming discipline
|
|
(the corpus never fits in memory by design).
|