b173ac82a9
- adapt meta-/code-/obs- rules to the local Python benchmark pipeline - replace db-sql-ddl, code-config-env-scope, test-e2e-pytest with pipeline equivalents - add code-python-style, data-determinism, data-naming-units, bench-methodology, build-pipeline-tasks - normalize specs and README typography to ASCII per code-data-formatting - rewrite root CLAUDE.md trigger table; add .cursorrules and .gitignore - specs: pipeline plan and task specs 00-11 - rules: 19 binding rule files adapted for this project - docs: CLAUDE.md rule-trigger table - config: .cursorrules commit convention, .gitignore excluding out/ and .venv/ - docs: rewrite README.md with pipeline diagrams, setup guide, result placeholders - config: requirements.txt for the closed dependency list - datagen: make_lab_config.py writes out/config/lab_config.yaml and .done marker
49 lines
2.3 KiB
Markdown
49 lines
2.3 KiB
Markdown
# 02 - Process Flow Diagrams
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## Context / Goal
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Generate the comprehensive Mermaid documentation of the laboratory workflow (reconstructed from the 10 Miro slides) as standalone `.md` / `.mermaid` artifacts for the final report and for human review.
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## Dependencies
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01 (uses volumes/terminology from lab_config.yaml).
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## Task
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Produce `./out/report/process_flow.md` containing the following diagrams, each also saved as a separate `.mermaid` file in `./out/report/diagrams/`.
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### D1 - Coupon Assembly
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```mermaid
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flowchart LR
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A([Ti-6Al-4V Base 10x10x3 mm]) --> B[Cleaning]
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B --> B1([Rinsed in deionized water])
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B1 --> B2([Sonicated in cleaning solution])
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B --> C[Smearing Adhesive]
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C --> C1([Cr adhesive coating])
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C --> D[Vapor Deposition System<br/>Kurt J. Lesker PVD 200]
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D --> D1([PtAu sputter coating, gradient])
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D --> E([Test Coupon])
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```
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### D2 - Characterization & Batch Assembly
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Test Coupon → SIMTRA (composition / atom energies) → Optical profilometry (film thickness 0.3-1.1 µm) → assemble Test Wafer (×49 coupons) → assemble Test Batch (×3 wafers) → batches 721-724 with the deposition parameter table.
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### D3 - Testing tree
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Friction (RAPID; Lab Air → µ_normal; Dry N2 → µ_dry_nit), Nanoindentation (TI980 → hardness, reduced modulus), AFM (topography → Ra), XRF (M4 Tornado → Pt/Au map).
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### D4 - Tribometer session sequence (sequenceDiagram)
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Request test → Get samples → Load samples → Load ball holders (3 counterfaces/holder) → Create Excel test plan (Sample Plate, Plate Location, Sample ID, Save Location, Folder Name, X/Y/Z Offset, Load, Iterations) → Transfer to tribometer → Set up platter → Activate software → Load plan → Activate tribometer → ... → Software stop → Save avg files → Remove plates/platters → Close software → Pull equipment out.
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### D5 - Execution loop (flowchart)
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```
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Load all counter-faces
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FOR EACH of 5 plates
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FOR EACH of 6 probes (parallel)
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FOR EACH of 4 coupons on coupon square
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3x per coupon: draw track -> rotate counter-face
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```
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### D6 - Data hierarchy ERD-style
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batch → wafer → coupon → {xrf_map, nanoindentation, afm, profilometry} and coupon → track → {cycles, loops, wear}; deposition → simtra_profile.
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## Output
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- `./out/report/process_flow.md`, `./out/report/diagrams/D1..D6.mermaid`
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- Marker `./out/.done/02.ok`.
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