feat(config): update .gitignore to exclude output artifacts and add config files
- ignore all output files except for reports and config directories - add new .done files for tasks 01-11 to track completion status - include new configuration files for hardware prices and lab setup - generate process flow and report documents for tasks 02 and 11
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9
out/report/diagrams/D1.mermaid
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9
out/report/diagrams/D1.mermaid
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flowchart LR
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A([Ti-6Al-4V Base 10x10x3 mm]) --> B[Cleaning]
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B --> B1([Rinsed in deionized water])
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B1 --> B2([Sonicated in cleaning solution])
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B --> C[Smearing Adhesive]
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C --> C1([Cr adhesive coating])
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C --> D[Vapor Deposition System<br/>Kurt J. Lesker PVD 200]
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D --> D1([PtAu sputter coating, gradient])
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D --> E([Test Coupon])
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9
out/report/diagrams/D2.mermaid
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9
out/report/diagrams/D2.mermaid
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flowchart LR
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TC([Test Coupon]) --> S[SIMTRA simulation<br/>composition / atom energies]
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S --> OP[Optical profilometry<br/>film thickness 0.3-1.1 um]
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OP --> TW[Assemble Test Wafer<br/>x49 coupons]
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TW --> TB[Assemble Test Batch<br/>x3 wafers]
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TB --> B721[B721<br/>Pt 150 W / Au 50 W]
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TB --> B722[B722<br/>Pt 100 W / Au 100 W]
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TB --> B723[B723<br/>Pt 150 W / Au 50 W]
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TB --> B724[B724<br/>Pt 50 W / Au 150 W]
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10
out/report/diagrams/D3.mermaid
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10
out/report/diagrams/D3.mermaid
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flowchart TD
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TC([Test Coupon]) --> F[Friction<br/>RAPID 6-probe tribometer]
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F --> FA([Lab Air -> COF dataset mu_normal])
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F --> FN([Dry N2 -> COF dataset mu_dry_nit])
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TC --> NI[Nanoindentation<br/>Bruker TI980]
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NI --> NIR([Hardness, reduced modulus<br/>25 indents per coupon])
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TC --> AF[AFM]
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AF --> AFR([Topography -> Ra / Rq])
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TC --> XR[micro-XRF<br/>Bruker M4 Tornado]
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XR --> XRR([Pt/Au wt% map, 20x20 grid])
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23
out/report/diagrams/D4.mermaid
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out/report/diagrams/D4.mermaid
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sequenceDiagram
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actor Op as Operator
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participant Prep as Sample Prep
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participant Plan as Excel Test Plan
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participant SW as Control Software
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participant TR as RAPID Tribometer
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Op->>Prep: Request test
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Op->>Prep: Get samples
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Op->>Prep: Load samples onto plates
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Op->>Prep: Load ball holders (3 counterfaces per holder)
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Op->>Plan: Create test plan<br/>(Sample Plate, Plate Location, Sample ID, Save Location,<br/>Folder Name, X/Y/Z Offset, Load, Iterations)
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Op->>TR: Transfer plates to tribometer
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Op->>TR: Set up platter
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Op->>SW: Activate software
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Op->>SW: Load plan
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SW->>TR: Activate tribometer
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TR-->>SW: Run reciprocating tests (execution loop, see D5)
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Op->>SW: Software stop
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SW-->>Op: Save avg files
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Op->>TR: Remove plates and platters
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Op->>SW: Close software
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Op->>TR: Pull equipment out
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8
out/report/diagrams/D5.mermaid
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8
out/report/diagrams/D5.mermaid
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flowchart TD
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L[Load all counterfaces] --> P{5 plates}
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P -->|for each plate| PR{6 probes in parallel}
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PR -->|for each probe| C{4 coupons on coupon square}
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C -->|for each coupon| T[Draw track]
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T --> RC[Rotate counterface - fresh ball per track]
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RC -->|3 tracks per coupon| T
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T --> DONE([120 coupons x 3 tracks = 360 tracks per run])
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13
out/report/diagrams/D6.mermaid
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13
out/report/diagrams/D6.mermaid
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erDiagram
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DEPOSITION_RUN ||--|| SIMTRA_PROFILE : produces
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DEPOSITION_RUN ||--|| BATCH : creates
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BATCH ||--|{ WAFER : contains
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WAFER ||--|{ COUPON : contains
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COUPON ||--|| XRF_MAP : has
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COUPON ||--|| NANOINDENTATION : has
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COUPON ||--|| AFM : has
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COUPON ||--|| PROFILOMETRY : has
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COUPON ||--o{ TRACK : "friction coupons only"
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TRACK ||--|{ CYCLE : has
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TRACK ||--|{ LOOP_POINT : has
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TRACK ||--|| WEAR : has
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